Pump station A.TOM PUMP 290

An example of a complete set of pump-diesel station A.TOM PUMP 290:

• Cornell Pump 4NHTB-EM18DBK
• DOOSAN PU086TI diesel engine (213 kW; 290 hp at 2200 rpm)
• Control Panel
• Silencer
• Battery (12 V) - 1 pc.
• Fuel tank with a standard volume - 560 l
• Generator
• Extra-large radiator
• Fan with increased performance
• Fuel filters
• Single axis chassis
• Reinforced support frame.
• Reinforced wheel hubs and large-sized wheels, which reduces the consequences of towing in off-road conditions.
• Krohne electromagnetic flow meter

Systems and sensors:

• Pressure switch at the pump outlet
• Emergency oil pressure switch
• Emergency coolant temperature sensor
• Analog coolant temperature gauge sensor
• Pressure gauge with divider at the pump outlet

Characteristics of Cornell 4NHTB centrifugal pump:

• Flexible coupling - Bauer 8 "input (203 mm), 6" output (154 mm)
• Vacuum system - electric vacuum pump 12 (24) V
• Permissible size of inclusions - 76 mm
• Consumption - 50-400 m3 / h
• Height of lift - 60-140 m
• Cornell's Run-Dry ™ System - for dry-running operation of the pump with lubricant in the mechanical seal area
• CYCLOSEAL® Technology - Prevents intrusion of foreign particles

1. Durability and reliability

The body of the pump-diesel station is made of high-quality S355 J2 structural steel and has a powder polymer coating, which is resistant to different factors in an aggressive environment.

2. "ADR"/"TVZ" axis (Italy)

Axles of the Italian manufacturer "ADR"/"TVZ" are tested by intensive operation and guarantee stability and ability to move the pump diesel station in off-road conditions. A.TOM PUMP 290 pump-diesel station has transport wheels for moving between manure storage facilities, as well as between farms. For reliability of transportation, the equipment has reinforced hubs and large wheels.

3. Mounting loops

Mounting loops in the station body are designed for safe and easy loading and unloading with the help of cranes.

4. Stabilizing legs

Metal stabilizing legs could be lowered and raised. In the unfolded state, they are fixed with a lock pin in a vertical position. They provide raising the station and fixing it at a certain height, as well as fixing it in a safe position during the operation.

5. "Simol" Jack (Italy)

The reliable and durable Italian-made jack is designed for the convenient and safe operation of the station. Together with the legs, it is used to raise and fix the station at a certain height for connection to the tractor, as well as to fix the equipment after the work is completed.

6. Tool box

In the front frame of the station, there is a convenient box for tools and spare parts.

7. Fuel tank (Turkey)

A fuel tank made of galvanized steel with a standard volume of 560 liters from the Turkish manufacturer.

8. "Iveco" muffler (Italy)

In the upper part of the station, there is a galvanized muffler of Italian production.

9. Lighting equipment

On the roof of the station, there are two headlights on telescopic racks for the convenient work at the nighttime.

10. "Cornell" pump (USA)

Heavy-duty liquid manure pumps from the American manufacturer Cornell Pumps Company are made of high-quality steel and have solid mechanical end seals for working in abrasive environments. The pumps are equipped with the Run-Dry™ system — for operation in dry mode, as well as the patented CYCLOSEAL® technology, which protects the end seal from foreign particles.

11. "Bauer" coupling (Austria)

The 8" (203 mm) inlet and 6" (154 mm) outlet couplings made of galvanized steel ensure tightness even with dirty connections.

12. Hose blowing fitting

It is used for cleaning hoses by means of a blowing ball which is placed directly into the blowing fitting. Its main advantage is that after the end of the pumping process it is not necessary to disconnect the hose from the station in order to purge the main hose and therefore no slurry is discharged from the hose.

13. Expansion tank

At startup of the station the pump is primed with the oil in the expansion tank, the oil seals are temporarily lubricated until the manure or other pumped liquid reaches the pump.

14. Diesel engine "DOOSAN" (South Korea)

Productive and reliable PU086TI engine with a capacity of 213 kW — 290 hp. (at 2200 rpm) ensures continuous operation of the station.

15. Turbine cooling radiator

 

16. Doosan air filter

 

17. Doosan fuel filter

 

18. Doosan oil filter

 

19. Battery (12 V) – 2 pcs.

 

20. DOOSAN control panel

An emergency oil pressure sensor (displayed on the screen) signals an oil leak. The coolant temperature gauge sensor is displayed on the control panel

21. On-line fluid flow verification and pressure control unit «ATOM Smart Control Pro»

Our new operating platform ATOM Smart Control Pro allows performing of pump control functions to facilitate your operation. When you are working in slurry application or other organic fluids pumping, ATOM Smart Control Pro being accessible from any device via an Internet connection (or GPRS signal) provides you with capabilities of remote start/stop functions, on-line diagnostics and monitoring of fluid flow, pressure control, quick response to any break in line.

22. Manometer with membrane divider at the pump outlet

 

23. Pressure control relay at the pump outlet (cutoff)

 

24. "Wallenstein" vacuum pump (Canada)

The vacuum pump (24 V) manufactured by the Canadian brand provides high pumping speed, suction height, as well as a large volume of air pumping.

25. "Rovatti Pompe" manual vacuum pump (Italy)

Sometimes when pumping thick material from a significant depth, it may be necessary to use a manual vacuum pump. We use a manual vacuum pump from the manufacturer of specialized professional equipment - the Italian company "Rovatti Pompe".

26. "Ecoval" locking valve (Turkey)

Regulation of the liquid flow and fixation of the material supplied in the pipeline is carried out with the help of a shut-off cast-iron flange valve with a rubber wedge from one of the best Turkish manufacturers of shut-off fittings, "Ecoval".

27. Measuring tank with lubricant with a capacity of 3 liters

 

28. "Krohne" flow meter (Germany)

A high-performance flow electromagnetic flowmeter Optiflux 2300 (Krohne Germany) helps to record the consumption of the supplied material.